Weaverline Bedding Chopper

  • Consistently chops bedding material
  • Makes quick work of straw at less than 60 seconds per bale!
  • Adjustable grate has six settings to control output and cutting length
  • Extra bale carrier folds up when not in use
  • Plastic top overlay and adjustable plastic wear strip helps eliminate any binding
  • Available with a Honda, Briggs & Stratton, or electric motor
  • Aggressive 76-knife rotor with spiral design assures an even power curve for uniform cutting with less horsepower
  • Plates can be flipped once to use both edges of the knife
  • Capacity = approximately 60 bales per hour

Documents

Weaverline Bedding Chopper Operators Manual: Models KB1000 thru KB1270

Description

Weaverline Bedding Chopper

Process straw quickly and consistently to improve stall hygiene and reduce labor. As an authorized Weaverline dealer, Schmidt supplies reliable equipment and support for dairy and livestock operations.

  • Chops a standard straw bale in under 60 seconds
  • Six-position grate to control cut length
  • Heavy-duty 76-knife spiral rotor for smooth, continuous cutting
  • Gas or electric power options; side- or bottom-discharge configurations

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High-Efficiency Bedding Processing

The Weaverline Bedding Chopper unit is designed to turn bales into uniform bedding with minimal effort. Operators value its fast throughput, durable construction, and easy service access. Whether you call it a bedding chopper, bale chopper, or bale chopper blower, this machine is built to perform day after day.

Key Features

  • Fast throughput: Process straw in under a minute per bale for time-saving daily bedding.
  • Adjustable cut length: Six grate settings help dial in the right texture for stall comfort and absorbency.
  • 76-knife spiral rotor: The rotor’s spiral layout delivers an even power curve and uniform cutting with less horsepower.
  • Reversible plates: Knife plates can be flipped to use both edges and extend service life.
  • Tilt-top access: Top housing swings open for quick maintenance and knife changes.
  • Low-slip drive: Double V-belt system plus enclosed oil-bath gearbox for smooth, efficient power transfer.
  • Wear management: Plastic top overlay and adjustable wear strip help reduce binding with fibrous materials.
  • Staging convenience: Folding extra-bale carrier keeps the next bale ready to feed.
  • Configurable power: Available with Honda, Briggs & Stratton, or electric motors; bottom-discharge model integrates over conveyors or TMR mixers.

Specifications

  • Models: KB1000 through KB1270
  • Typical Footprint (L × W): ~60″ × 60″
  • Height: ~32″–34″
  • Weight: ~420–500 lbs (varies by configuration)
  • Materials: Straw, prairie grass, compressed hay, marsh hay, grass, leaves; paper/cardboard with 76-knife rotor
  • Throughput: Under 60 seconds per standard straw bale (operator and material dependent)
  • Drive: Double V-belt; enclosed oil-bath gearbox; rotating steel hopper on four bearings
  • Discharge: Side discharge standard; bottom discharge available for integration
  • Origin: Made in Narvon, Pennsylvania, USA

Benefits for Your Operation

  • Labor savings & speed: Rapid bale processing frees staff for other tasks.
  • Consistent bedding quality: Adjustable grate produces uniform texture for cleaner, more comfortable stalls.
  • Lower peak loads: Spiral rotor evens out power demand for efficient operation.
  • Ease of service: Tilt-top design and reversible plates simplify maintenance.
  • Flexible setups: Gas or electric power and optional bottom discharge fit a wide range of barns and conveyors.

Schmidt: Your Weaverline Dealer

We supply the full line of Weaverline equipment along with parts and service. Our team can help you select the right model, plan installation, and keep your system running season after season.

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Frequently Asked Questions

Q: How fast does it process a bale?
A: Under normal conditions, a standard straw bale can be processed in less than 60 seconds. Actual time varies with material type, moisture, and operator technique.

Q: What materials can the chopper handle?
A:
It’s designed primarily for straw and similar fibrous materials. With the 76-knife rotor, it can also process paper and cardboard. Always remove twine or wire before feeding.

Q: What power options are available?
A:
Units are available with gasoline engines (Honda or Briggs & Stratton) or electric motors to suit your barn’s setup.

Q: Is a bottom-discharge option available?
A:
Yes. A bottom-discharge version is available for mounting above conveyors or mixers where you want to feed bedding directly into a line.

Q: What routine maintenance is recommended?
A:
Keep the machine clean, inspect and flip/replace knife plates as needed, check belt alignment and tension, and follow engine maintenance intervals. The tilt-top makes service access quick.

Q: Where is the machine manufactured?
A:
Weaverline manufactures in Narvon, Pennsylvania, USA.